Clear Aligners10 min read

In-House Clear Aligners: A Complete Workflow Guide for Labs

June 18, 2026

Setting up an in-house clear aligner workflow requires: intraoral scan acceptance (STL from iTero, 3Shape, Medit), digital tooth setup in CAD software, staging the movement sequence, 3D printing sequential models, and thermoforming aligners from PETG or Zendura sheets. The key advantage: complete brand control and higher margins compared to outsourcing to major aligner companies.